Niotek connects to your existing PLCs, sensors and legacy lines, then applies on-premise AI to cut downtime, raise OEE and reduce scrap. No rip-and-replace, and no data leaving your plant.
Every brownfield plant has the same blind spots. Each one maps to a HORUS module.
Machines fail without warning and maintenance stays reactive. HORUS Predict learns normal behaviour from existing sensor data and flags failures before they stop the line.
Explore HORUS PredictOEE is calculated by hand, days late, from paper logs. HORUS Insight reads machine states directly and shows availability, performance and quality live.
Explore HORUS InsightMicro-stoppages, slow cycles and bottlenecks quietly eat output. HORUS Optimize pinpoints where capacity is lost and what to change to recover it.
Explore HORUS OptimizeProcess parameters drift and defects are found too late. Niotek links process data to quality outcomes so operators can correct drift while the batch is still running.
Explore HORUS OptimizeProven on real production lines, with measurable results.
Extrusion, XLPE and stranding lines run for decades on mixed-generation controls. We connect them as they are and give engineers live visibility into line speed, temperature profiles and scrap.
Continuous processes such as spray-drying towers waste energy and throughput when set-points drift. AI models trained on your own process data recommend the settings that keep production stable.
High-speed filling and packaging lines lose OEE to short stops and changeovers that nobody records. We capture every stop automatically and turn it into a ranked list of losses.
Assembly and machining plants with many small machines rarely have line-level data. Low-cost retrofits bring each machine online and show where productivity is lost.
We integrate with your existing PLCs, sensors and protocols such as Modbus and OPC UA, without stopping production.
AI models run on-premise on Intel® edge hardware, so your production data never leaves the factory.
Operators and managers get live dashboards, alerts and recommendations they can act on during the shift.
How Niotek works with your plant
Cable and wire manufacturing (extrusion, XLPE, stranding), process manufacturing such as chemicals and detergents, FMCG and packaging, and discrete manufacturing.
No. Niotek connects to existing machines, PLCs and SCADA systems and adds AI on top of them, without stopping production.
Unplanned downtime (HORUS Predict), missing real-time visibility and OEE (HORUS Insight), and hidden capacity and quality losses (HORUS Optimize).
Request a technical assessment: a Niotek expert reviews your lines and data sources with your team. Most implementations then take 2 to 4 weeks.
Tell us about your plant. Our engineers will identify the highest-value use case for your existing lines.