AI-DRIVEN PREDICTIVE MAINTENANCE

Stop Fixing Failures.
Start Predicting Them.

HORUS Predict is predictive maintenance software for existing factories. It detects anomalies in vibration, temperature and electrical current days before a breakdown, using the sensors and PLCs a plant already has.

Powered by Edge AI
Cloud or On-Premise
Early Warning System

Motor #4 - Bearing Monitor

ID: MTR-04-AXIS-X
WARNING
Vibration
4.2 mm/s
Temperature
65 °C
Current
12.5 A
Anomaly Details
High frequency vibration indicates early stage bearing wear. Estimated time to failure: 14 days.
THE PROBLEM

The Reactive Maintenance Trap

Over 90% of industrial maintenance is still based on fixing after failure. Relying on breakdowns keeps your team busy — but never ahead.

Unplanned Downtime

Expensive stops that kill profitability.

Missed Deadlines

Shipment delays damage client trust.

Excess Inventory

Hoarding spare parts "just in case".

Safety Risks

Emergency repairs often lead to accidents.

THE SOLUTION

A 24/7 Digital Stethoscope

HORUS Predict acts as a digital stethoscope for your most critical assets. By deploying deep learning models directly at the Edge, it continuously analyzes high-frequency signals — vibration, temperature, and electrical current — to predict failures before they stop your production line.

No Guesswork

Data-driven insights, not gut feelings.

No Surprises

Eliminate the 3 AM breakdown call.

Industrial Machine
OGAT AR VIEW
Pump Housing B
High Temp Alert
CAPABILITIES_MODULE.SYS

Key Capabilities

AI Anomaly Detection

Analyze vibration patterns to detect bearing wear, motor fatigue, and misalignment with high precision.

OGAT AR Support

Overlay live machine data and guided repair instructions directly onto the physical asset.

Digital Twin Sim

Test operational scenarios and validate maintenance actions in a virtual environment.

MTTR Reduction

Instant alerts enable planned interventions, preventing cascading failures.

TRUST_FACTORS.SYS

Why Maintenance Leaders Trust HORUS Predict

Flexible Deployment

Deploy fully on-premise for security or cloud-enabled for remote monitoring.

High-Speed Sampling

Hardware-agnostic architecture ensures precise analysis of high-frequency data.

Industrial Grade

Designed to operate reliably in heat, dust, and high-vibration environments.

Frequently Asked Questions

HORUS Predict in practice

What does HORUS Predict monitor?

It analyses high-frequency vibration, temperature and electrical current signals with deep learning models at the edge, and warns of developing failures days before a breakdown.

Do we need new sensors or PLCs?

HORUS Predict works from the sensors and PLCs already on your machines and connects through industrial protocols such as Modbus, Siemens S7 and OPC UA.

Can HORUS Predict run on-premise?

Yes. It can be deployed fully on-premise for security, or cloud-enabled for remote monitoring.

How does it help the maintenance team?

Early warnings let teams plan interventions instead of reacting to breakdowns. In one FMCG plant, MTTR fell from 2.4 to 1.3 hours and unplanned downtime by 44%.

CTA_MODULE.INIT

Protect Your Assets. Prevent the Stop.

Turn your maintenance department from a cost center into a competitive advantage.