Case Study: Streamlining Maintenance Operations with TPM in FMCG Industry

Project Overview:

Niotek's Horus platform was implemented for a multinational Fast-Moving Consumer Goods (FMCG) company, focusing on Total Productive Maintenance (TPM) to increase overall equipment effectiveness and reduce downtime, ultimately boosting productivity and profitability.


The company sought to enhance maintenance operations, gain better visibility into equipment performance, and reduce unplanned downtime to improve overall productivity.


Niotek collaborated closely with the maintenance and production teams, conducting a thorough analysis to customize the TPM module. The solution included tracking equipment performance, scheduling preventive maintenance, and providing real-time alerts for maintenance issues.

Implementation Highlights:

  • Proactive Maintenance: The TPM module enabled proactive issue addressing, preventing unplanned downtime.
  • Efficient Maintenance Management: The module improved maintenance activity scheduling, reducing downtime and increasing productivity.
  • Centralized System: Horus provided a centralized system for managing and monitoring maintenance operations, facilitating data-driven decisions.


With the implementation of the TPM module, the company achieved:

  • Improved Visibility: Better visibility into equipment performance, enabling proactive issue resolution.
  • Efficiency Gains: Efficient maintenance scheduling and management resulted in reduced downtime and increased productivity.
  • Centralized Monitoring: Horus provided real-time visibility into equipment status, maintenance schedules, and overall equipment performance.


The implementation of Niotek's Horus platform with the TPM module delivered a comprehensive solution, streamlining maintenance operations for the FMCG company. The centralized system facilitated data-driven decisions, ultimately leading to increased productivity and profitability.