---
title: "Case Studies - Niotek Industrial AI Results"
description: "Real results from the factory floor: how Niotek raised output and efficiency in cable, detergent and FMCG plants without buying new machines."
url: "https://niotek.net/en/case-studies"
language: "en"
---

CASE\_ARCHIVE.DB

# Engineering Success. Quantified.

Real-world data from the factory floor. See how Niotek transforms brownfield facilities into predictive powerhouses.

Featured Case FEATURED.CASE

### Cables &amp; Wires

## From 350 to 650 Tons: Doubling Output Without New Machines

A leading cable manufacturer transformed its 20-year-old extrusion lines into a fully data-driven production environment.

0

New Machines

4 months

Time to Value

[ Read Full Story ](https://niotek.net/en/case-study/cable-manufacturing-enhanced-production)

Integrated analog sensors and legacy PLCs without stopping production.

Real-time monitoring of extrusion parameters and cycle stability.

Automatic bottleneck detection for immediate correction.

MODULES DEPLOYED:

HORUS\_INSIGHT ANALYTICS

Process Mfg

## 22% Efficiency Gain in Detergent Production

Streamlining operations in a detergent production tower to boost throughput without additional capital expenditure.

18%

Energy Savings

[ View Case Study

](https://niotek.net/en/case-study/detergent-production-optimization)

Featured Case FEATURED.CASE

### Discrete Manufacturing

## Zero New Machines. 40% More Productivity.

Eliminating micro-stoppages in a high-volume zipper factory through cycle-time optimization.

0

New Machines

40%

Productivity Gain

[ View Case Study ](https://niotek.net/en/case-study/zippers-manufacturer-capacity-increase)

MODULES DEPLOYED:

HORUS\_INSIGHT ANALYTICS

Process Mfg

## 23% OEE Increase in High-Speed Packaging

Optimizing overall equipment effectiveness in a multinational FMCG packaging facility.

23%

OEE Increase

[ Read Full Story

](https://niotek.net/en/case-study/fmcg-oee-optimization)

Featured Case FEATURED.CASE

### FMCG (Packaging)

## 44% Less Downtime in High-Speed Filling

How a multinational FMCG leader stabilized operations using Predictive TPM without replacing legacy PLCs.

18%

OEE Increase

44%

MTTR Reduction

[ Read Full Story ](https://niotek.net/en/case-study/fmcg-tpm)

Zero rewiring integration with existing control systems.

Automated TPM workflows replaced manual logs.

Predictive anomaly detection for critical motors.

MODULES DEPLOYED:

HORUS\_TPM HORUS\_PREDICT ANALYTICS

### Write Your Story

Join the industrial leaders transforming their operations today.

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GLOBAL_IMPACT_METRICS
1.2B+

Data Points Analyzed

45+

Factories Deployed

$85M

Client Savings

99.8%

System Uptime
